Digital twins
Process simulation, operating optimization and operator training for metallurgical production.
GLOBOTHERM · KZ / IL
Metallurgical engineering
From concept
to an operating
plant.
Digital twins, technology and equipment. We deliver metallurgical projects with responsibility for the final process performance.
New plants and modernization of existing facilities
From digital model to metal
The complete project lifecycle
Kazakhstan · Israel
Our solutions
Everything your
production needs.
We connect technology, economics and equipment in one project. A specific challenge or an entirely new plant — the scope follows your goals.
Feasibility & technology
Technology route comparisons, investment estimates and production economics.
Engineering
Process design and documentation that connect every production stage into one system.
Manufacturing & supply
Furnaces, process equipment and auxiliary systems tailored to your production.
Supervision & commissioning
Erection supervision, equipment adjustment and stable production ramp-up.
Integrated process guarantee
Agreed production targets and a shared method to verify the final result.
Production intelligence
First in the model.
Then in the metal.
Globotherm Twin is a digital twin for metallurgical production. Evaluate decisions, improve control and train operators in one process environment.
GLOBOTHERM TWINDIGITAL PROCESS LOOP
ProcessInput data
TwinSimulation model
Validate before you implement
Simulate thermal and electrical conditions, charge variations and equipment interactions. Evaluate scenarios without experiments on your operating plant.
AutomationData and signals
TwinModel + regulator
Enhance existing control
The EAF electrical regulator connects in parallel with existing controls. A pilot evaluates energy and electrode performance under comparable operating conditions.
OperatorActions and decisions
TwinScenarios and training
Prepare your team for real operation
Practice normal and emergency situations on the digital model. Evaluate operator actions and process scenarios before working with physical equipment.
Conceptual diagram. Integration scope is defined for each project.Discuss a pilot
From concept to performance
One partner.
The complete lifecycle.
Every stage builds on the last: economics informs technology, technology shapes equipment, and equipment delivers production performance.
Project inputs
Understand the production challenge
We assess raw materials, products, the site and existing equipment. We define constraints and agree on what project success means.
Stage deliverable: Agreed input data and technical specifications.
Feasibility & technology
Substantiate the investment
We compare process routes and calculate balances. We estimate capital and operating costs and assess economic sensitivity.
Stage deliverable: A feasibility study with a justified technology choice.
Engineering
Connect every part of the project
We develop layouts, equipment, automation and interfaces. We provide design inputs for civil works and plant utilities.
Stage deliverable: Design documentation within the agreed scope.
Manufacturing & supply
Turn design into equipment
We organize manufacturing and quality control, conduct factory acceptance, coordinate deliveries and support logistics.
Stage deliverable: Equipment and documentation ready for installation.
Erection & commissioning
Bring the process into operation
We supervise erection, commission equipment and validate operating conditions. We train personnel and achieve stable plant operation.
Stage deliverable: An operational plant and a prepared team.
Performance verification
Verify the final result
We test the plant under an agreed procedure and evaluate its performance. We document the results and provide operating recommendations.
Stage deliverable: A documented performance test report.
Responsibility for performance
A guarantee of
process
performance.
A plant’s effectiveness depends on the entire production chain. We connect technology, equipment and control with the performance of the completed facility.
An integrated process guarantee — from raw material to final product.
GUARANTEED PARAMETER
Production capacity
Product output under the specified operating conditions.
Product quality
Compliance with the agreed grades and characteristics.
Specific consumption
Energy, raw materials, electrodes and other process consumables.
Environmental performance
Gas cleaning and emissions within the agreed project scope.
Guaranteed values, raw material quality, operating conditions, supply boundaries and test procedures are defined in the project contract.
Globotherm
Engineering expertise.
International perspective.
We develop integrated metallurgical projects for Kazakhstan and Israel, considering site infrastructure, local requirements and each customer’s goals.
Kazakhstan
From raw materials to higher-value products. New metallurgical complexes, ferroalloy production and modernization of existing equipment.
A project in Kazakhstan
Israel
Digitalization and improved performance of operating plants. Digital twins, electrical process control and engineering solutions for modernization.
A project in IsraelThe next step
What is your
production
challenge?
Tell us about your plans. We will identify the required inputs and propose the next step: a plant assessment, feasibility study or digital twin pilot.
info@globotherm.kz